New Flyer Xhe40 recalled over fire hazard

Recall date

August 29, 2025

Source

National Highway Traffic Safety Administration (NHTSA)

Official notice title

New Flyer of America, Inc. recalls 2013–2025 New Flyer — 5 models

Recall number

25V566000

Brand / firm

New Flyer

Sold / distributed

Potentially affected: 1,170 units

Why it was recalled

A battery module that overheats increases the risk of a fire.

What was recalled

New Flyer of America, Inc. (New Flyer) is recalling certain 2013, 2017-2025 XE40, 2019-2025 XE60, XE35, 2023-2025 XHE40, and 2024-2025 XHE60 buses. An inadequate weld on the high voltage battery busbar and incorrect software may cause the battery module to overheat.

What to do

New Flyer will inspect and replace the battery module as necessary. New Flyer will also update the BMS software. All repairs will be performed free of charge. Owner notification letters were mailed October 6, 2025. Owners may contact New Flyer's customer service at 1-800-241-2947.. Follow the official notice for full instructions.